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Quality Control Practices

 

Proper Land Preparation

The methods of land preparation affect yields. Inefficient land preparation is one of the most important causes of poor yields.  Rice does not strive in stagnant water, there must be constant movement of water under and above the soil. It is essential also that an appropriate height of water be maintained in relation to the stage of growth of the crop.

The field should be level in order to have an even stand of water, to control weeds and to facilitate the complete drying out at harvest time to enable the use of machines. It is essential that the seed bed for paddy be thoroughly ploughed, preferably twice and allowed to weather, then disc harrowed several times, leveled and raked before seed is sown

Routine Weed Control

It is recommended that to effect weed control by using weed-free seeds and herbicides. Chemicals such as 2,4-D and Propanil effective in controlling weeds of rice. 2,4-D controls broad leaved weeds and sedges at a rare of 1.5 L/ha, and Propanil is used to control Muraina grass at a rate of 1.5 L/ha.

For more information on weed control...

Routine Pest and Disease Control

Paddy bug is one of the major pests of rice in Guyana and Blast the main disease. The following are the symptoms and control measures.

Paddy Bug

  • For paddy bug control you need to spray a mixture of 6ozs of Monocrotophous (Nuvacron) and 2ozs of Fastac, Pestac, or Karate per acre.
  • Spray early in the morning or later in the evening.
  • To avoid an infestation clean all meres, dams and trenches. Remove all old rice plants from field.
  • Inspect field early in the morning or late in the evening, if more than one paddy bug per panicle is seen you need to apply control measure.

Blast Disease

  • LEAF BLAST - Small water soaked spots that enlarge and become spindle shaped.

  • NODE BLAST - The node turns black, starts rotting and becomes brittle.

  • NECK BLAST -  Young panicles show greyish ecrotic areas close to the uppermost node         and later turn black causing the panicle to fall off.

Control measures for blast disease:

  • Plant resistant or tolerant varieties.

Tolerant variety is - Diwani
Resistant varieties are - BR240, F7-10, BR444
Susceptible variety is - Rustic

  • Chemical Control

Use BIM, 85 - 113g in 80 litres water per acre (3 - 4 oz in 20 gals.) or Fugi - one, 425 ml in 80 litres water per acre (15 oz in 20 gals.) to spray for blast disease.

Timely Fertilizer Application

Fertilizer recommendations for BR 444, BR 240, and F7-10.

Coastal frontal clays.

  • 65 kg/ha (58 lb/ac) TSP applied 18 - 21 days after sowing.
  • 40 kg/ha (36 lb/ac) urea applied 18 - 21 days after sowing ( first dose)

  • 80 kg/ha (72 lb/ac) urea applied 40 - 42 days after sowing (third dose).
  • 40 kg/ha (36 lb/ac) urea applied 60 - 65 days after sowing (third dose).

Riverain clays and silts

  • 65 kg/ha (58 lb/ac) TSP applied 18 - 21 days after sowing.
  • 40 kg/ha (36 lb/ac) urea plus 20 kg/ha (18 lb/ac) Muriate of Potash applied 18 - 21 days after sowing or alternatively, 123 kg/ha (110lb/ac) 15:15:15 applied 18 - 21 days after sowing (first dose).
  • 80 kg/ha (72 lb/ac) urea applied 40 -42 days after sowing (second dose).
  • 40 kg/ha (36 lb/ac) urea applied 60 - 65 days after sowing (third

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Cleaning of Paddy

Some cleaning devices used are winnowers, pre-cleaners and cleaner-separators.

  • Winnowers

These machines, some models of which may reach an output of one ton per hour, can           significantly contribute to improving product quality and marketing. Winnowers are relatively  simple machines that consists mainly of a hopper to receive the grain, a fan and a set of sieves.
  • Pre-cleaners

These motor-driven devices are generally used to pre-clean grain that has been harvested when moist, before it goes to the artificial dryer.
  • Cleaner-separators  

These machines have large outputs as much as 20 tonnes an hour and are most effective for cleaning grain. The cleaner-separators are motor-driven and consist mainly of a reception hopper, a fan and a set of vibrating sieves, they clean grain by repeated suction of the lightest impurities, followed by sifting of the grain.

Drying

Drying of the grain is done to lower the moisture content in order to guarantee conditions favourable for storage or for further processing of the product. Drying permits a reduction of losses during storage from causes such as:

  • Premature and unseasonable germination of the grain
  • Development of moulds
  • Proliferation of insects 

Grain input must match drying capability, the miller should not take in more than the drying floor can hold.

The aim of drying paddy is to bring its moisture down to a level so that its quality can be maintained for an appreciable length of time.

  • Dry slowly to remove moisture.
  • Dry paddy within 24 hours of harvesting.
  • Dry paddy to 14% moisture, allow 8 hours tempering between drying and 12 hours before milling.

Dry paddy to remove 1-2% moisture in a single pass, except between 16% and 14% where no more than 1% moisture should be removed per hour. This is done in two steps.

  1. One percent of moisture is removed to bring it down to 15%. After removal of this one percent, allow grains to cool/temper for at least 8 hours.

  2. Another one percent of moisture is removed to bring the moisture content down to 14%. The grain is allowed to cool temper for at least 8 hours before milling.   

Inspection and Preparation of Storage Area

Efforts should be made to ensure that the warehouse/store is in good condition for storage of the grain. The fabric of the warehouse should therefore be inspected for faults which should be corrected.

Warehouse/storage areas should be properly cleaned. All refuse should be removed and burnt. The internal surfaces should be treated with a surface protectant to get rid of residual infestation.

Pallets to be used should be in good repair with no nails projecting which can tear bags . Areas around the warehouse/storage area should be cleaned with care taken to remove vegetation, refuse, and discarded machinery which  only serve as breeding ground for rodents and insects.

Storing

This should be done according to grade, moisture content, easy access and involves the following:

  • Store paddy at moisture of 14% or less.
  • Check paddy whilst in storage and redry or mill if necessary.
  • Stack bags or pallets which will allow for air circulation and retard moisture uptake from the floor.
  • Each consignment of paddy/rice should be staked separately to allow for a first-in first-out FIFO system of despatch. 

Monitoring of Rice for Deterioration, Infestation of Grain and Structural Faults

Any treatment effected to control insect pests should be monitored, as soon as it is safe to do so, in order to determine its effectiveness.

Checks should be made for rodent activity which can be identified by the presence of spilled gains under pallets, droppings and foot marks.

Rodent bait stations should be put in place if these signs are observed.

Record Keeping/Stock Control

Physical checks should be made on a regular basis to ensue that the number of bags of paddy/rice in the warehouse corresponds with that of the stock record book. This will help to disclose any theft or loss.

Each shipment of grain leaving the warehouse should be accompanied  by delivery note which will be collected at the point where it is received. 

No paddy or rice should be allowed to leave the warehouse unless an issue order is given by the warehouse manager.

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This page was created and maintained by D. Tello, GRDB, 117 Cowan Street,  Kingston, Georgetown, Guyana.

If you have any questions or comments,  please contact "grdb@gol.net.gy"

 

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