Quality Control Practices
Proper
Land Preparation
The methods of land preparation affect yields.
Inefficient land preparation is one of the most important causes of poor yields.
Rice does not strive in stagnant water, there must be constant movement of water under and
above the soil. It is essential also that an appropriate height of water be maintained in
relation to the stage of growth of the crop.
The field should be level in order to have an
even stand of water, to control weeds and to facilitate the complete drying out at harvest
time to enable the use of machines. It is essential that the seed bed for paddy be
thoroughly ploughed, preferably twice and allowed to weather, then disc harrowed several
times, leveled and raked before seed is sown
Routine
Weed Control
It is recommended that to effect weed control
by using weed-free seeds and herbicides. Chemicals such as 2,4-D and Propanil effective in
controlling weeds of rice. 2,4-D controls broad leaved weeds and sedges at a rare of 1.5
L/ha, and Propanil is used to control Muraina grass at a rate of 1.5 L/ha.
For
more information on weed control...
Routine
Pest and Disease Control
Paddy bug is one of the major pests of rice in
Guyana and Blast the main disease. The following are the symptoms and control measures.
Paddy Bug
- For paddy bug control you need to spray a
mixture of 6ozs of Monocrotophous (Nuvacron) and 2ozs of Fastac, Pestac, or Karate per
acre.
- Spray early in the morning or later in the
evening.
- To avoid an infestation clean all meres,
dams and trenches. Remove all old rice plants from field.
- Inspect field early in the morning or late
in the evening, if more than one paddy bug per panicle is seen you need to apply control
measure.
Blast Disease
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LEAF BLAST - Small water soaked spots
that enlarge and become spindle shaped.
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NODE BLAST - The node turns black, starts
rotting and becomes brittle.
-
NECK BLAST - Young panicles show
greyish ecrotic areas close to the uppermost
node and later turn black causing the
panicle to fall off.
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Control measures for blast disease:
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Tolerant variety is - Diwani
Resistant varieties are - BR240, F7-10, BR444
Susceptible variety is - Rustic
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Use BIM, 85 - 113g in 80 litres water per acre (3 - 4 oz in 20 gals.) or Fugi - one, 425
ml in 80 litres water per acre (15 oz in 20 gals.) to spray for blast disease.
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Timely
Fertilizer Application
Fertilizer recommendations for BR 444, BR 240,
and F7-10.
Coastal frontal clays.
Riverain clays and silts
- 65 kg/ha (58 lb/ac) TSP applied 18 - 21 days
after sowing.
- 40 kg/ha (36 lb/ac) urea plus 20 kg/ha (18
lb/ac) Muriate of Potash applied 18 - 21 days after sowing or alternatively, 123 kg/ha
(110lb/ac) 15:15:15 applied 18 - 21 days after sowing (first dose).
- 80 kg/ha (72 lb/ac) urea applied 40 -42 days
after sowing (second dose).
- 40 kg/ha (36 lb/ac) urea applied 60 - 65
days after sowing (third
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Cleaning of Paddy
Some cleaning devices used are winnowers, pre-cleaners and
cleaner-separators.
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These machines, some models of which may reach an output of one ton per hour,
can significantly contribute
to improving product quality and marketing. Winnowers are
relatively simple machines that consists mainly of a hopper to receive the grain, a fan and a set of
sieves. |
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These motor-driven devices are generally used to pre-clean grain that has been harvested
when moist, before it goes to the artificial dryer. |
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These machines have large outputs as much as 20 tonnes an hour and are most effective for
cleaning grain. The cleaner-separators are motor-driven and consist mainly of a reception
hopper, a fan and a set of vibrating sieves, they clean grain by repeated suction of the
lightest impurities, followed by sifting of the grain. |
Drying
Drying of the grain is done to lower the
moisture content in order to guarantee conditions favourable for storage or for further
processing of the product. Drying permits a reduction of losses during storage from causes
such as:
- Premature and unseasonable germination of
the grain
- Development of moulds
- Proliferation of insects
Grain input must match drying capability, the
miller should not take in more than the drying floor can hold.
The aim of drying paddy is to bring its
moisture down to a level so that its quality can be maintained for an appreciable length
of time.
- Dry slowly to remove moisture.
- Dry paddy within 24 hours of harvesting.
- Dry paddy to 14% moisture, allow 8 hours
tempering between drying and 12 hours before milling.
Dry paddy to remove 1-2% moisture in a single
pass, except between 16% and 14% where no more than 1% moisture should be removed per
hour. This is done in two steps.
One percent of moisture is removed to bring it down to
15%. After removal of this one percent, allow grains to cool/temper for at least 8 hours.
Another one percent of moisture is removed to bring the
moisture content down to 14%. The grain is allowed to cool temper for at least 8 hours
before milling.
Inspection
and Preparation of Storage Area
Efforts should be made to ensure that the warehouse/store
is in good condition for storage of the grain. The fabric of the warehouse should
therefore be inspected for faults which should be corrected.
Warehouse/storage areas should be properly cleaned. All
refuse should be removed and burnt. The internal surfaces should be treated with a surface
protectant to get rid of residual infestation.
Pallets to be used should be in good repair with no nails
projecting which can tear bags . Areas around the warehouse/storage area should be cleaned
with care taken to remove vegetation, refuse, and discarded machinery which only
serve as breeding ground for rodents and insects.
Storing
This should be done according to grade, moisture content,
easy access and involves the following:
- Store paddy at moisture of 14% or less.
- Check paddy whilst in storage and redry or mill if
necessary.
- Stack bags or pallets which will allow for air
circulation and retard moisture uptake from the floor.
- Each consignment of paddy/rice should be staked
separately to allow for a first-in first-out FIFO system of despatch.
Monitoring
of Rice for Deterioration, Infestation of Grain and Structural Faults
Any treatment effected to control insect pests should be
monitored, as soon as it is safe to do so, in order to determine its effectiveness.
Checks should be made for rodent activity which can be
identified by the presence of spilled gains under pallets, droppings and foot marks.
Rodent bait stations should be put in place if these signs
are observed.
Record
Keeping/Stock Control
Physical checks should be made on a regular basis to ensue
that the number of bags of paddy/rice in the warehouse corresponds with that of the stock
record book. This will help to disclose any theft or loss.
Each shipment of grain leaving the warehouse should be
accompanied by delivery note which will be collected at the point where it is
received.
No paddy or rice should be allowed to leave the warehouse
unless an issue order is given by the warehouse manager.
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This page was created and maintained by D. Tello, GRDB, 117
Cowan Street, Kingston, Georgetown, Guyana.
If you have any questions or comments, please contact
"grdb@gol.net.gy"
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